Engineered Systems

Engineered Systems

  • System Design and Build
  • Full Prototype Capabilities
  • Fast, Responsive Turnaround

We design and build complete systems from start to finish in collaboration with your engineers. From modeling, prototype and testing, to complete production. Our extensive engineering resources allow your company to fully outsource to Cicoil the development of complex systems with complete confidence.

And once the designs are fully tested and finalized, our integrated manufacturing facilities will manufacture production quantities quickly. We deliver world-class quality and reliability, from our ISO9001 (AS9100) approved quality system.

Expert engineering and a strong design team are at the core of any successful project/program. Our in-house design services provide a single source partner who can manage your product’s life cycle from conception, planning, engineering design, prototype build and turnkey production.

Quality
Cicoil has thousands of custom systems and assemblies operating in the most sophisticated missile, fighter aircraft, commercial aviation, and space applications. Cicoil is fully qualified for mission-critical military and aerospace applications.

Assembly Technicians are certified to IPC-J-STD-001, J-STD-001ES and IPC-620 Space Addendum.

Call or Message for Details

Download this Document

Read more: Engineered Systems

Custom Cable Gallery

Cicoil Custom Cable Assemblies Gallery


Get a Cable Assembly Quote!

  • Cable Assemblies can include any connector, in any orientation
  • Cable Harnesses designed for the toughest applications
  • Every Cable Assembly is 100% tested for flawless performance
Start here for cables that are complex, or require multiple connectors, or have special environmental requirements.
Give us a bit of information and a Cicoil application engineer will contact you to discuss your application, answer questions, and provide a quotation.

Custom Cable Quote Request

Or for simpler cable requirements, use our Online Flat Cable Configurator for fast results.
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    Engineered Systems prototype (Sample G)

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    Engineered Systems prototype (Sample F)

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    Engineered Systems prototype (Sample E)

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    Engineered Systems prototype (Sample D)

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    Engineered Systems prototype (Sample C)

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    Engineered Systems prototype (Sample B)

  • 88

    Engineered Systems prototype (Sample A)

  • 5-axis motion control cable for radiotherapy equipment.

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    5-axis motion control cable for radiotherapy equipment.
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    Complex cable designed for a "clockspring-like" rotational application.
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    Cicoil Customized Aerospace Connector with Sealed Backshell
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    Thermocouple Cable Assembly
  • 83

    Custom Rainbow Ribbon Cable Utilized By NASA For Real Time Data Acquisition
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    EZ Flexx Design For Easy Separation And Slitting Of Conductors
  • 81

    Power Signal And Tubing In One Cable For Medical Diagnostic Equipment
  • 80

    Rugged Harsh Environment Connectors With Cicoil Flat Cable
  • 79

    Medical Wristwatch Features Custom Cicoil Cable
  • 78

    Curved And Sealed Cable Assembly For Medical Wristwatch
  • 77

    Dual Shielded Cable For Ultimate EMI Protection
  • 76

    Hi-Power Flat Cable Assembly
  • 75

    Right Angle Micro USB Connector On Standard USB Cable
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    Custom IDC Cable Combined With Twisted Pairs On Each Side
  • 73

    Custom Power Cable For High Performance Server Network
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    Nano Connectors with Solder Tabs – More reliable termination.
  • 71

    Flat Cables Slit For Torsional Flexing
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    Cables Easily Split And Routed To Multiple Connectors
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    Air And Liquid Tubing With Power, Signal And Any Connectors
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    Air And Liquid Tubing With Power, Signal And Any Connectors
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    Any Connector, In Any Orientation, Shown By This Aerospace Assembly
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    Space Ready And 100% Sealed Cable Assembly Withstands Salt Water Immersion
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    Clean Room Cable Assembly with Multiple Connectors
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    Cicoil Cable Assemblies On Military Ground Vehicles
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    Cicoil Cable Assemblies On Fighter Jets
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    Cicoil Wire Harness And Cable Assemblies For Commercial Aircraft
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    Cicoil Cable Products For Attack Copters
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    Complex Aerospace Cable Harness With Flat, Flexing Cables And Multiple Connectors
  • 59

    Flat Cables Molded Into A Custom Backshell On A Round Connector
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    Flat Cables Formed With Tabs Fit In Tight Spaces
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    Sealed Coaxial Cable Assembly For Ship Borne Radar System
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    Multiple Cables And Connectors In A 40 Foot Long Cable Assembly
  • 55

    High Performance Fencing Cable For Foil And Sabre
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    Flat, Curved Cables Custom Fit Design Using Solid Modeling
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    Ribbon Cable Assembly With Tinned Copper Connectors
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    Strip Mount Cable Assembly For Missile Application
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    Strip Mount Cable Assembly For Missile Application
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    Motion Series Plus Cable Assembly with Tubing
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    Ribbon Cable With IDC Connector
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    Flat Cable With Thru Holes Replaces Flex Circuit
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    Motion Series Plus Cables with Tubing
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    Motion Series Plus With Strip Mount And ATI End Of Arm Tool Changer Connector
  • 45

    Mars Science Laboratory Robot Formed Cable Harness
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    Custom Formed Cable Assembly for Semicon With Added 'Rib' for Strength
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    Aerospace Assembly with Header and Hypertronics Connector
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    Cable Assemblies With Pods Are Easily Split For Assembly
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    Jumper Harnesses with Hypertronics Connectors for Aerospace Application
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    Cable Assembly Connected To Circuit Board - Missile Application
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    Custom Formed Assembly for Vacuum Application in Semicon Fab
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    Custom Molded Backshell on Round Milspec Connector, and Lightweight Header Connector
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    Missile Seeker Assembly with Circuit Board, Nano Connector and Custom Forming
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    Cable Assembly Semicon With Molex Connectors
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    Cable Assembly Shows Stacked Flat Cables Into Single D Sub Connectors
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    Cable Assembly With Copper Wire And Round Plus Header Connector
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    Cable Assembly With Custom Shaped Potting And Connector
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    Cable Assembly With Exact Shape Needed
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    Satellite Gyro Cable Has Multiple Layers, Micro D and Nano Connectors
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    Cable Assembly With Multi Layers And Forming
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    Cable Assembly With Multi Layers For Semcon Vacuum
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    Cables Flat Into Std Commercial Connectors
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    Custom Cables With Headers For Board Assembly Side View Showing Multiple Flat Cables
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    Custom Connector Connections
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    Formed Cable 180 Degree Turn
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    Formed Cable With Split Inside
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    Formed Cable With Two Layers Of Flat Cables
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    Highly Complex Cable Assemblies Available
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    Highly Complex Cable Assemblies With Custom Formed Connectors
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    Highly Complex Cable Assembly For Jet Aircraft Targeting Pod
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    Highly Complex Cables Operate Targeting Pod In Over 1000 Fighter Jets Worldwide
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    Multi Headed Custom Cable Assembly
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    Ribbon Cable Assembly
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    Ribbon Cable Finely Stranded
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    Ribbon Cable With IDC Connector
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    Ribbon Cable
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    Cable Assembly Round Wire
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    Cable Assembly Video Connectors And Commercial D Connectors
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    Cable Assembly Video Connectors
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    Cable Assembly With Litz Wire And Variety Of Connectors For Missile Application
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    Cable Assembly With Video And Multiple Connectors
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    Cable Terminations Are Exactly What Customer Needs
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    Custom Cable Assembly Formed For Semicon Robot Application
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    Custom Cable Custom Formed For Semicon With Commercial Connectors
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    Custom Cables With Headers For Board Assembly
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    Flat Cable Terminated To A Round Connector
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    EMI Sock Shield In Assembly
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    EMI Sock Shield In Assembly
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    EMI Sock Shields Over Formed Cables

Read more: Custom Cable Gallery

Cicoil Custom Cable RFQ

All Requests for Quotes (RFQ) will be followed up with contact from a Cicoil Representative. Any questions or clarifications will be addressed.

Cable Use
Flexing
Is the cable going to be:
Cable Makeup DETAILS

Details

Any Wire - Wire, Cable, Tubing, Fiber Optics; Any Shape - Silicone Encapsulation in any shape; Any Size - Wire Gauge from 4-44AWG

Number and type of conductors, wire gauge, shielded/non-shielded, etc.

Special Environmental Requirements
Cable Application
Cable Coatings DETAILS

Details

When cables need to be stacked together, or where a lower friction surface is desired, there are two different cable finishes available: GlideRite™ and SlideRite™.

GlideRite™:

  • The lowest friction available, the cable is as slippery as Teflon®
  • Compound is chemically bonded to the cable, and will not rub or peel off
  • Cable retains all performance characteristics, including temperature range and flexibility
  • Cost is $2-$3 per foot
  • Continuous lengths not available, cable needs to be supplied in 30-80 foot lengths
  • Lead-time is 3 weeks

SlideRite™:

  • Reduced friction, similar to a PVC cable jacket
  • Compound is chemically bonded to the cable, and will not rub or peel off
  • Cable retains all performance characteristics, including temperature range and flexibility
  • Continuous lengths can be coated
  • Makes cables slightly cloudy in color
  • Cost is $.25 - $1 per foot, depending on cable run lengths
  • Lead-time is 1 week
Integrated Tubing DETAILS

Details

Add hollow tubing to cables for transporting fluid and gasses.

  • Standard PTFE, Tygon® and PVC tubes can be integrated in any cable
  • Most diameter sizes supported
  • Specify any location and number of tubes in combination with other conductors
  • Note tubing materials, ID and OD, and any other specifications in the Notes/Questions box above.
StripMount™ DETAILS

Details

StripMount™ fiber-reinforced ribbon enables quick and easy cable mounting, and eliminates the need for bulky, expensive cable management systems. With our patented StripMount™ option, fasteners may be safely inserted through the cable for secure attachment to virtually any surface. Note in the Notes/Questions box a specific location for StripMount™ (i.e.- Between 2nd and 3rd conductor.) as necessary.

Complete Assembly DETAILS

Details

Cicoil will produce complete cable assemblies to your specifications with the connectors of your choice. Simply specify the required connector(s) in the Notes/Questions box below, and a Cicoil representative will call to confirm the final configuration with you.

Strip and Tin Cable Ends DETAILS

Details

Select this option to have Cicoil prepare one or both ends of cable for connectors or other termination. Cable will be stripped as illustrated.

  • Silicone jacket is removed 1" from end of conductors.
  • Insulation (if present) is stripped 0.5" from end of conductors.

Please note in the Notes/Questions box below if you want one or both ends prepped.
Note: This option is not needed if you are ordering a Complete Assembly.
Learn how to prep Cicoil silicone cable for termination here.

Contact Information

Cicoil Custom Cable RFQ - Thank You

Your Product Order Form has been sent.

A Cicoil Representative will contact you to review the order. Thank you for your interest in Cicoil.

Cable Assemblies – "Specials Are Standard at Cicoil"

Cicoil's experienced engineering team works with customers to design cable assemblies that meet the specific needs of the toughest applications. Using advanced Solid Modeling and Cable Design Software, our engineers are able to meet the most difficult requirements of the most challenging, mission-critical applications. Custom-shaped cables, with complex molding, tubing, or vacuum requirements, utilizing a wide variety of connectors, are standard at Cicoil.

Call Cicoil to speak to an engineer about your application.

VIEW CUSTOM CABLE GALLERY REQUEST A QUOTE


Any Connector

  • ‘D’ Sub, Micro ‘D’, and Nano connectors for small gauge wire
  • Circular connectors, Mil-Spec and Industrial
  • Lightweight Fiberglass ‘Header’ Connectors machined in-house
  • Assemblies available with virtually any connector

Any Connector

  • ‘D’ Sub, Micro ‘D’, and Nano connectors for small gauge wire
  • Circular connectors, Mil-Spec and Industrial
  • Lightweight Fiberglass ‘Header’ Connectors machined in-house
  • Assemblies available with virtually any connector

Custom Shapes - Formed Cables

  • Custom shaped cable assemblies fit precisely into compact spaces
  • Complex formed shapes possible, using our 3D modeling software
  • Formed cables retain all performance characteristics, including flexibility

Custom Shapes - Formed Cables

  • Fit precisely into compact spaces
  • Complex formed shapes possible, using our 3D modeling software
  • Formed cables retain all performance characteristics, including flexibility

Space/Vacuum

  • Space/Vacuum Cables meet NASA and ASTM E-595 Low Outgassing Requirements of <1% TML (Total Material Loss), and <0.1% CVCM (Collected Volatile Condensable Material)
  • Cables are 100% tested and certified to be low outgassing
  • Cables meet Class 1 Clean Room requirements, with zero particulates

 

Space/Vacuum

  • Space/Vacuum Cables meet NASA and ASTM E-595 Low Outgassing Requirements of <1% TML (Total Material Loss), and <0.1% CVCM (Collected Volatile Condensable Material)
  • Cables are 100% tested and certified to be low outgassing
  • Cables meet Class 1 Clean Room requirements, with zero particulates

Tubing

  • Tubing can be incorporated into any Cicoil Flat Cable
  • Teflon®, PVC, Polyurethane or Tygon® Tubing Options available, in standard sizes up to .375″ diameter
  • Flat ‘Tubing Only’ cables available, with a mix of virtually any tubing types and sizes
  • Tubing Assemblies with Tri-Clamp Fittings, Barbed connectors or Luer Adapters available

Tubing

  • Tubing can be incorporated into any Cicoil Flat Cable
  • Teflon®, PVC, Polyurethane or Tygon® Tubing Options available, in standard sizes up to .375″ diameter
  • Flat ‘Tubing Only’ cables available, with a mix of virtually any tubing types and sizes
  • Tubing Assemblies with Tri-Clamp Fittings, Barbed connectors or Luer Adapters available

Molding

  • Molded connector backshells from hard or flexible Mil-Spec materials
  • Complex molding capabilities, including PCBs, metal plates, and insulated junctions
  • All tooling designed and manufactured in-house, for fast prototyping

Molding

  • Molded connector backshells from hard or flexible Mil-Spec materials
  • Complex molding capabilities, including PCBs, metal plates, and insulated junctions
  • All tooling designed and manufactured in-house, for fast prototyping

Engineered Systems

  • System Design and Build
  • Full Prototype Capabilities
  • Fast, Responsive Turnaround
  • Start to finish in collaboration with your engineers.

LEARN MORE

Engineered Systems

  • System Design and Build
  • Full Prototype Capabilities
  • Fast, Responsive Turnaround
  • Start to finish in collaboration with your engineers.

LEARN MORE

Cicoil
24960 Avenue Tibbitts
Valencia, CA 91355
Phone: 661-295-1295
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