And here are the full Top 10 Reasons to use Flat Cable from Cicoil
- Reliability
- The simplicity of flat cable with its parallel conductor geometry eliminates many of the common sources of wiring error and malfunction. Registration of the conductors is one-to-one with the terminating connector or board so that proper contact assignment is almost automatic.
- Weight Reduction
- The use of flat cable often eliminates much of the conventional wire weight. Such things as redundant insulating materials, fillers and tapes are not required. In addition, the composite flat cable construction is so mechanically strong that it is not necessary to have large conductors for strength. The copper cross-section can thus be reduced to what's required to carry the current load or to satisfy voltage drop requirements.
- Space Efficiency
- Eliminating unnecessary insulating, fillers and tapes reduces the bulk and physical volume of flat cables. In addition, their low profile enables them to hug surfaces and take advantage of tight, or normally-unused space. A rectangular cross-section allows flat cables to stack, or layer, with almost no wasted dead space between cables, providing maximum conductor density for a given volume.
- Flexibility
- Flat cable is extremely flexible when bent in the plane of its thin cross-section. This flexibility has been utilized in applications where continuous or high flexing is necessary, e.g. drawers, doors, rotating arms, etc.
- Greater Strength
- Strength is enhanced by the fact that all conductors and insulation equally share tensile loads.
- Consistent Electrical Characteristics
- Because the conductor spacing is fixed and the geometry of the cable is constant, the electrical characteristics, such as impedance, capacitance, inductance, time delay, crosstalk and attenuation, are consistent.
- Greater Current Carrying Capacity
- Flat cables have greater surface-to-volume ratio than their round cable counterparts, consequently having higher efficiency in dissipating heat. This allows a higher current level for a given temperature rise and conductor cross-section.
- Reduced Skewing Effects
- Due to the conductors having the exact physical and electrical length, along with a continuous and consistent dielectric, time delays between signals within a given flat cable are minimized.
- High-Density Interconnections
- The cabling density achievable using flat cable is superior to that using conventional cable because of the high wire-to-cable cross-sectional density. Layers of flat cable are more effectively packed for higher conductor density than round cable.
- Ease of Handling
- Flat cable folds and bends readily, conforms to the mounting area, fastens easily with clamps, adhesive, or double-faced tape, and eliminated the installation and lacing difficulties associated with round wire cabling. Visible conductor in a fixed position within the dielectric simplify coding, inspection and circuit tracing.
Here are some great places to dive into the world of Cicoil Flat Cable
WHITE PAPER:
"Not your father's flat cable"
There is a strong case for replacing common round cables with Flat Cable. We show you why in this 5‑page report.
Much has changed since Cicoil invented flat cable in 1956. Catch up with the history and evolution of today’s modern flat cable. It’s a fascinating and illuminating read.
- Flat vs Round Cable
- EZ-Flexx™ Changes Everything
- Traditional Flat Cable vs Contoured Flat Cable
- What to Expect from EZ-Flexx Flat Cable
- Just What Is Flexx-Sil™?
- Anatomy of a Contoured Flat Cable
- Much More...

Download Your Free Copy Instantly.
{chronoforms5}wp_download_not_fathers_cable{/chronoforms5}Nano Connectors on Cicoil Flat Cables
Most Nano connectors use crimped terminal connections. As explained below, those just aren't good enough for high performance Cicoil flat cable. Cicoil uses soldered connections in our Nano connectors.
Quality and Reliability
- Solder tabs are reliable, repeatable and can be visually inspected. Solder tabs are an excellent alternative to Crimped Connections which are not visible, and prone to undetectable defects.
- Soldered tabs are proven superior in vibration and shock applications. With crimped connections, potting can infiltrate between the crimp and the wire, weakening the crimped joint.
- Solder Tab Nano assemblies provide absolute reliability in Mission Critical Flight applications. Solder Tabs are void-free, eliminating issues of oxidation, corrosion and CTE (Coefficient of Thermal Expansion) found with crimped connections.
- Soldered Nano connectors, encapsulated in potting, form extremely strong and rugged electrical connections, allowing them to excel in the most extreme environments.
Envelope Size
- Crimped contacts require relatively thick, stiff insulated wires. These often negate the small package benefits of a Nano Connector, as the envelope size of the wires exceeds the size of the Nano connector. Solder tabs can use smaller wires, with thinner insulation, allowing a much smaller, lighter overall package size. And by encapsulating the wires in a thin, compact Cicoil flat cable, the wires are protected and much more easily managed and routed into small, compact sizes.
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