Cicoil Clean Room Cables

Cicoil Cables Outgassing Performance

Cicoil outgassed cables meet the following outgassing requirements:

Details

Certified to Total Mass Loss (TML): <1.00%
CVCM (Collected Volatile Condensable Materials): <0.10%
Vacuum Bake (PSI): 10-6 torr
Vacuum Bake (Temp): +160ºC
Vacuum Duration (h): 48 hours

Other Ratings

NASA Outgassing Specification: Spec 1124
Standard Test Method for TML and CVCM: ASTM E595-93

Notes:
1. Outgassing certificates available upon request.
2. Additional outgassing fee may apply, contact Cicoil for details.

Flat Cable Live Catalog

Go here to view our Standard line of flexible flat cables. Each series offers bulk cable and finished assemblies in multiple lengths. Find full specifications and pricing here.

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Online Cable Designer

Design your own flat cables right now, and receive an instant drawing and price. Millions of possible variations, and your custom cable is shipped 1-2 weeks after ordering.

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Customized Cables

Go here when you need a sophisticated custom flat cable, assembly or harness. Any level of sophistication. View examples and request a quote on your specific needs.

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Preparing for Connectors

Step-by-Step Instructions

• 

  Step 1

  Cut cable to the desired length.

• 

  Step 2

  Mark a line on cable using a pen or marker.

• 

  Step 3

  Cut the jacket along the line on both sides of the cable.

• 

  Step 4

  Slice the jacket between wires along the dotted lines as shown.

• 

  Step 5

  Strip the end of each wire using tweezers.

• 

  Step 6

  Arrange ends of wires as shown to fit into the back shell. Terminate wire (solder or crimp).

• 

  Step 7

  Additional sealing may be added to the interface between the wire and the backshell.

• 

  Step 8

  Close clam shell and tighten hardware.

Cicoil’s exclusive, patented extrusion process in combination with our patented Flexx-Sil™ jacketing is at the heart of manufacturing extreme environment flat cables that retain electrical properties and flexibility over a long life.

Waterproof

Cicoil Flexx-Sil™ cable jacketing produces waterproof flat cables and flat cable assembly products. It enjoys inherent water repelling characteristics and produces superior water resistant cables. Cicoil waterproof cables are impervious to immersion, high humidity, fungus, and damp operating environments, making our cables ideal for washdown, autoclave, and other wet applications.

Flat Cable Live Catalog

Go here to view our Standard line of flexible flat cables. Each series offers bulk cable and finished assemblies in multiple lengths. Find full specifications and pricing here.

View

Online Cable Designer

Design your own flat cables right now, and receive an instant drawing and price. Millions of possible variations, and your custom cable is shipped 1-2 weeks after ordering.

View

Customized Cables

Go here when you need a sophisticated custom flat cable, assembly or harness. Any level of sophistication. View examples and request a quote on your specific needs.

View

Top 10 reasons for Using Flat Cables

Reliability

The simplicity of flat cable with its parallel conductor geometry eliminates many of the common sources of wiring error and malfunction. Registration of the conductors is one-to-one with the terminating connector or board so that proper contact assignment is almost automatic.

Weight Reduction

The use of flat cable often eliminates much of the conventional wire weight. Such things as redundant insulating materials, fillers and tapes are not required. In addition, the composite flat cable construction is so mechanically strong that it is not necessary to have large conductors for strength. The copper cross-section can thus be reduced to what's required to carry the current load or to satisfy voltage drop requirements.

Space Efficiency

Eliminating unnecessary insulating, fillers and tapes reduces the bulk and physical volume of flat cables. In addition, their low profile enables them to hug surfaces and take advantage of tight, or normally-unused space. A rectangular cross-section allows flat cables to stack, or layer, with almost no wasted dead space between cables, providing maximum conductor density for a given volume.

Flexibility

Flat cable is extremely flexible when bent in the plane of its thin cross-section. This flexibility has been utilized in applications where continuous or high flexing is necessary, e.g. drawers, doors, rotating arms, etc.

Greater Strength

Strength is enhanced by the fact that all conductors and insulation equally share tensile loads.

Consistent Electrical Characteristics

Because the conductor spacing is fixed and the geometry of the cable is constant, the electrical characteristics, such as impedance, capacitance, inductance, time delay, crosstalk and attenuation, are consistent.

Greater Current Carrying Capacity

Flat cables have greater surface-to-volume ratio than their round cable counterparts, consequently having higher efficiency in dissipating heat. This allows a higher current level for a given temperature rise and conductor cross-section.

Reduced Skewing Effects

Due to the conductors having the exact physical and electrical length, along with a continuous and consistent dielectric, time delays between signals within a given flat cable are minimized.

High-Density Interconnections

The cabling density achievable using flat cable is superior to that using conventional cable because of the high wire-to-cable cross-sectional density. Layers of flat cable are more effectively packed for higher conductor density than round cable.

Ease of Handling

Flat cable folds and bends readily, conforms to the mounting area, fastens easily with clamps, adhesive, or double-faced tape, and eliminated the installation and lacing difficulties associated with round wire cabling. Visible conductor in a fixed position within the dielectric simplify coding, inspection and circuit tracing.

Flat Cable Live Catalog

Go here to view our Standard line of flexible flat cables. Each series offers bulk cable and finished assemblies in multiple lengths. Find full specifications and pricing here.

View

Online Cable Designer

Design your own flat cables right now, and receive an instant drawing and price. Millions of possible variations, and your custom cable is shipped 1-2 weeks after ordering.

View

Customized Cables

Go here when you need a sophisticated custom flat cable, assembly or harness. Any level of sophistication. View examples and request a quote on your specific needs.

View